Technology · behind the screen

From raw telemetry to physics you can trust.

PDIS-16 is designed to integrate into the SCADA and PLC systems you already run. It reads the telemetry your plant already produces, checks every reading against physical law, and publishes a clear drift index back to the screens your operators already use — with no new hardware and no changes to your control logic.

What happens between your sensor and your screen.

Five stages, running continuously. Described as capability — the internal engine stays proprietary.

Ingest

Reads the telemetry your plant already produces, over its existing industrial protocols.

Sanity-check

Is this reading even physically possible? Frozen sensors, impossible values and injected data are filtered out first.

Physics engine

The governing laws of the asset run continuously against the live state.

Drift index

One clear number per asset — plus alert level, failure window and recommended action.

Your screen

Published to the SCADA / HMI screens your operators already watch.

Why physics beats a threshold.

Four ideas, each in one technical line and one plain sentence.

Concept
Technically
In plain words
Threshold
Fires only when a variable crosses a fixed limit.
A tripwire — it only shouts after you've already hit it.
Drift detection
Tracks continuous deviation from expected physical behaviour.
It notices the slow slide while the numbers still look fine.
Real-time physics
Cross-checks readings against the governing physical laws of the asset.
It knows what's possible, not just what's high.
The missing filter
SCADA displays whatever it receives — noise, frozen sensors, out-of-order or injected data.
SCADA believes its sensors. PDIS-16 checks whether they're telling the truth.
You can fake a sensor reading. You can't fake physics.

Because every value is validated against physical law, a reading manipulated to look normal but inconsistent with the system's physics is rejected — regardless of whether its network login was valid. The physics is the filter attackers can't talk their way past.

PLC controls. SCADA displays. PDIS-16 validates the physics.

Not a replacement for anything you run — a physics layer that integrates into both.

CONTROL LAYER

PLC

Runs high-speed control loops — open the valve, stop the motor. Excellent at logic; blind to multi-variable physics.

PHYSICS LAYER

PDIS-16

Validates cross-sensor causality and physical law in real time, and surfaces drift before failure. Integrates into your existing SCADA and PLC.

DISPLAY LAYER

SCADA

Renders sensor numbers and sets static red-line alarms for operators. Sees only what it's shown — after a limit breaks.

Fits in beside what you already run.

Non-invasive

No new hardware, no rewiring, and no changes to your PLC code. It works alongside your established control loops.

Publishes to your existing screens

Computed values appear on your SCADA / HMI exactly like any other instrument tag — no custom dashboards to build.

3D & digital-twin API

Once the physics is processed, PDIS-16 exposes an API so its results can feed and run on connected 3D and digital-twin systems.

Runs at the edge

Processing lives inside your facility, next to your controllers — it keeps working even if a screen freezes or a link drops.

Speaks your plant's protocols.

OPC-UA MQTT / Sparkplug B Modbus TCP CAN bus Fieldbus / Industrial Ethernet Authenticated API

The asset classes it watches.

Different physics per class — one comparable drift number out.

01Water 02Power 03Gas 04Structural 05Road 06BESS — battery energy storage 07Semiconductor 08Industrial machinery 09Product testing & validation

Deterministic, auditable, and honest about what it knows.

No black-box AI

Every alert traces to physical law and material limits — not an opaque model score you can't interrogate.

Deterministic

The same inputs always produce the same result. No probabilistic guessing on a safety-relevant path.

Fails loud, never silent

Every asset is fully monitored, degraded-but-flagged, or halted and logged. There is no silent fourth state where it quietly produces numbers it can't stand behind.

Tamper-evident evidence

A non-repudiable record every alert and action links back to — for insurers, regulators and asset owners.

No training data

Nothing is fitted to historical failures. It's meaningful on day one, before it has ever seen the asset fail.

Functional-safety posture

Built on established high-integrity control-systems practice, aligned to industrial functional-safety standards.

See where SCADA missed it.

Real, documented failures — and the minor signal physics would have caught.

View the events