Technology · behind the screen

From raw telemetry to physics you can trust.

PDIS-16 is designed to integrate into the SCADA and PLC systems you already run. It reads the telemetry your plant already produces, checks every reading against physical law, and publishes a clear drift index back to the screens your operators already use — with no new hardware and no changes to your control logic.

What happens between your sensor and your screen.

Five stages, running continuously. Described as capability — the internal engine stays proprietary.

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Ingest

Reads the telemetry your plant already produces, over its existing industrial protocols.

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Sanity-check

Is this reading even physically possible? Frozen sensors, impossible values and injected data are filtered out first.

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Physics engine

The governing laws of the asset run continuously against the live state.

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Drift index

One clear number per asset — plus alert level, failure window and recommended action.

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Your screen

Published to the SCADA / HMI screens your operators already watch.

Why physics beats a threshold.

Four ideas, each in one technical line and one plain sentence.

Concept
Technically
In plain words
Threshold
Fires only when a variable crosses a fixed limit.
A tripwire — it only shouts after you've already hit it.
Drift detection
Tracks continuous deviation from expected physical behaviour.
It notices the slow slide while the numbers still look fine.
Real-time physics
Cross-checks readings against the governing physical laws of the asset.
It knows what's possible, not just what's high.
The missing filter
SCADA displays whatever it receives — noise, frozen sensors, out-of-order or injected data.
SCADA believes its sensors. PDIS-16 checks whether they're telling the truth.
You can fake a sensor reading. You can't fake physics.

Because every value is validated against physical law, a reading manipulated to look normal but inconsistent with the system's physics is rejected — regardless of whether its network login was valid. The physics is the filter attackers can't talk their way past.

PLC controls. SCADA displays. PDIS-16 validates the physics.

Not a replacement for anything you run — a physics layer that integrates into both.

CONTROL LAYER

PLC

Runs high-speed control loops — open the valve, stop the motor. Excellent at logic; blind to multi-variable physics.

PHYSICS LAYER

PDIS-16

Validates cross-sensor causality and physical law in real time, and surfaces drift before failure. Integrates into your existing SCADA and PLC.

DISPLAY LAYER

SCADA

Renders sensor numbers and sets static red-line alarms for operators. Sees only what it's shown — after a limit breaks.

Fits in beside what you already run.

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Non-invasive

No new hardware, no rewiring, and no changes to your PLC code. It works alongside your established control loops.

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Publishes to your existing screens

Computed values appear on your SCADA / HMI exactly like any other instrument tag — no custom dashboards to build.

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3D & digital-twin API

Once the physics is processed, PDIS-16 exposes an API so its results can feed and run on connected 3D and digital-twin systems.

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Runs at the edge

Processing lives inside your facility, next to your controllers — it keeps working even if a screen freezes or a link drops.

Speaks your plant's protocols.

▸OPC-UA ▸MQTT / Sparkplug B ▸Modbus TCP ▸CAN bus ▸Fieldbus / Industrial Ethernet ▸Authenticated API

The asset classes it watches.

Different physics per class — one comparable drift number out.

01Water 02Power 03Gas 04Structural 05Road 06BESS — battery energy storage 07Semiconductor 08Industrial machinery 09Product testing & validation

Deterministic, auditable, and honest about what it knows.

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No black-box AI

Every alert traces to physical law and material limits — not an opaque model score you can't interrogate.

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Deterministic

The same inputs always produce the same result. No probabilistic guessing on a safety-relevant path.

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Fails loud, never silent

Every asset is fully monitored, degraded-but-flagged, or halted and logged. There is no silent fourth state where it quietly produces numbers it can't stand behind.

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Tamper-evident evidence

A non-repudiable record every alert and action links back to — for insurers, regulators and asset owners.

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No training data

Nothing is fitted to historical failures. It's meaningful on day one, before it has ever seen the asset fail.

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Functional-safety posture

Built on established high-integrity control-systems practice, aligned to industrial functional-safety standards.

See where SCADA missed it.

Real, documented failures — and the minor signal physics would have caught.

View the events →